Nagel in collaboration with FLP GMBH of Germany designs and builds high-quality Flat Lapping and Micro Grinding machines for the North American Market.
Standard machines can be ordered right off the catalog or can be custom designed specifically for the application by utilizing proven subsystems.
Low volume flexible machines are designed for quick change-over and can be partially or fully automated. High volume production systems are fully automated and require very little operator intervention.
Equipment is built to customer specifications.
Our Product Line Includes:
Basic Line Nagel FLP Series
Basic line machines are suitable for single-piece processing or low volume applications such as in laboratories, tool rooms, etc. The innovative machine is modular in design and contains cutting edge control and drive. The machines possess basic functions for maintaining tool flatness and a simple timer equipped control system for steady machining cycles.
Single Precision Nagel FLP Series
Single precision line machines are suitable for low and medium volume applications and are designed for multi-shift production with high stock removal rates. The innovative machine boasts a high level of performance – with high precision bearings, solid construction and integrated tool cooling for excellent stability and running smoothness. The machines are controlled by powerful PLC.
High Precision Nagel Double Disk Series
High precision series machines are suitable for medium and high volume applications and for large components. The machine can be used as a double disk micro grinding machine as well as a flat lapping machine. Highly cushioned granite chassis offers unprecedented rigidity and accuracy.
Single Disc Series | Single Precision | |||||||
---|---|---|---|---|---|---|---|---|
Working disc outer diameter | mm | 400 | 610/700 | 914/1000 | 1200/1500 | 18--/2200 | 27--/2900 | 3300/3500 |
Dressing ring inner diameter | mm | 145 | 248 | 368 | 430/600 | 690/900 | 1020/1120 | 1150/1300 |
Working stations | pieces | 3 | 3/4 | 3/4 | 3/4 | 3/4 | 4 | 3 |
Drive power | kW | 0,75/1,5 | 2,2/4 | 4/7,5 | 7,5/11/15 | 15/22/30 | 15/22/30 | 15/22/30 |
PLC / TFT display | AB Siemens | AB Siemens | AB Siemens | AB Siemens | AB Siemens | AB Siemens | AB Siemens | |
Pneumatic / station | daN | 30 ~ 120 | 30 ~ 180 | 50 ~ 280 | 50 ~ 690 | 50 ~ 760 | 80 ~ 900 | 100 ~ 1000 |
Rotational speed | rpm | 0 ~ 120 | 0 ~ 100 | 0 ~ 80 | 0 ~ 60 | 0 ~ 50 | 0 ~ 30 | 0 ~ 20 |
Slurry tank | I | 5 | 13 | 15 | 30 | 50 | 300 | 600 |
Cooling system | mm | - | x | x | x | x | x | x |
Length x Width | 910 x 840 | 1450 x 1100 | 1730 x 1350 | 2180 x 1700 | 3415 x 2400 | 3722 x 3500 | 4950 x 4950 | |
Height without pneumatic | mm | 1400 | 1600 | 1720 | 1940 | 1970 | 2330 | 2330 |
Height with pneumatic | mm | 1900 | 1980 | 1980 | 2300 | 2730 | 2750 | 4350 |
Weight without pneumatic | kg | 220 | 770 | 1350 | 2800 | 6050 | 28600 | 37500 |
Weight with pneumatic | kg | 250 | 820 | 1500 | 3070 | 6500 | 31500 | 38000 |
Handling systems | - | x | x | x | x | - | - |
Double Disc Machine Series | High Precision | ||||
---|---|---|---|---|---|
Working disc outer diameter AØ | mm | 540 /660 /720 | 830 / 940 | 1100 / 1300 | |
Carrier Wheel |Ø | mm | 180 / 225 / 225 | 300 / 300 | 400 / 480 | |
Carrier Wheel | pieces | 5 / 5 / 5 | 5 / 6 | 5 / 5 | |
Driving power top | kW | 5 / 12 / 23 | 12 / 23 / 38,5 | 12 / 23 / 38,5 | |
Driving power bottom | kW | 5 / 12 / 23 | 12 / 23 / 38,5 | 12 / 23 / 38,5 | |
Driving power rotor | kW | 3 / 5 / 11 | 5 / 11 / 15 | 5 / 11 / 15 | |
PLC / TFT display | AB Siemens | AB Siemens | |||
Operating pressure | daN | 2000 | 4000 | 4000 | |
Rotational speed top | rpm | 1100 | 800 | 600 | |
Rotational speed bottom | rpm | 1100 | 800 | 600 | |
Rotational speed rotor | rpm | 680 | 500 | 380 | |
Disconnection accuracy | μm | 0, 1 | 0, 1 | 0, 1 | |
Automation | option | x | x | x | |
Length x Width | mm | 1980 x 1590 | 3500 x 2100 | 3500 x 2600 | |
Height approx. | mm | 2600 | 2900 | 2900 | |
Weight approx. | kg | 7000 | 12800 | 15800 |